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epa-608-type-3Low-Pressure Appliance Scopemedium

A chiller's rupture disc has to be replaced after it relieved. What does that job require before the disc comes off?

Correct Answer

D) Recovery of the charge to the required level, because the disc is part of the refrigerant boundary

A rupture disc is fitted directly to the pressure vessel and forms part of the refrigerant boundary. Taking it off opens the appliance to the room, so the charge has to be recovered to the required level first with certified equipment. The replacement is the rating the manufacturer specifies, and the relief piping beyond it has to be left clear. A machine whose disc has relieved has usually lost its charge already, but that has to be verified rather than assumed.

Answer Options
A
Nothing beyond isolating the relief piping, because the disc sits outside the pressure boundary
B
A hydrostatic test of the shell, because the vessel has been exposed to an overpressure event
C
A written variance from the owner, because relief devices are outside the technician's scope
D
Recovery of the charge to the required level, because the disc is part of the refrigerant boundary

Why This Is the Correct Answer

The disc is a component of the pressure vessel, and removing it opens the refrigerant circuit exactly as removing a valve or a cover would. The evacuation requirement therefore applies, and the technician gauges the machine first rather than assuming the relief event emptied it. The new disc matches the manufacturer's specified rating.

Why the Other Options Are Wrong

Option A: Nothing beyond isolating the relief piping, because the disc sits outside the pressure boundary

The disc is part of the pressure boundary, not an accessory beyond it, which is why the machine has to be empty before it comes out.

Option B: A hydrostatic test of the shell, because the vessel has been exposed to an overpressure event

Hydrostatic testing of a chiller shell is a specialized procedure and is not a routine requirement after a disc has relieved.

Option C: A written variance from the owner, because relief devices are outside the technician's scope

Relief device replacement is ordinary chiller work, and no variance from an owner has any effect on the refrigerant requirements.

Memory Technique

The disc is the wall, not the window. Taking it out is opening the machine.

Reference Hint

Recovery to the required level is required before opening any part of the refrigerant boundary, including a relief device.

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