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epa-608-type-3Safety & Service Practicemedium

Why must the relief piping downstream of a chiller's rupture disc never be plugged, valved shut or blocked?

Correct Answer

D) The vessel could be over-pressured with no path to relieve, and the shell itself could fail

A rupture disc protects the vessel by giving pressure a controlled way out. Block the path behind it and the disc cannot do its job, so a pressure rise from fire, an overcharge or a loss of cooling has nowhere to go but into the shell. Vessel failure is violent and releases the entire charge at once, along with fragments. That is why relief piping is run without valves, kept clear of debris and blockages, and routed so nothing can obstruct it.

Answer Options
A
The purge unit shares the same line to discharge non-condensable gas to the outside
B
The disc would begin to weep refrigerant continuously into the machine room once it is blocked
C
The machine could not be evacuated for service or repair with the line blocked
D
The vessel could be over-pressured with no path to relieve, and the shell itself could fail

Why This Is the Correct Answer

A blocked relief path defeats the entire pressure protection scheme. The disc may burst as designed, but with no route out, pressure keeps building against the vessel until something gives, and the failure of a large chiller shell is far more dangerous than a controlled relief discharge.

Why the Other Options Are Wrong

Option A: The purge unit shares the same line to discharge non-condensable gas to the outside

The purge discharge is a separate connection routed on its own. Relief piping is dedicated to the relief device, so blocking it would not affect how the purge unit vents non-condensables.

Option B: The disc would begin to weep refrigerant continuously into the machine room once it is blocked

A rupture disc either holds or bursts; it is not a device that seeps when the line behind it is plugged. Blocking the piping changes what happens after it bursts, not before.

Option C: The machine could not be evacuated for service or repair with the line blocked

Evacuation for service happens through the machine's service valves, not through the relief line, so a blocked relief path would not stop the work. It only removes the pressure protection.

Memory Technique

A relief valve with nowhere to go is just decoration. Keep the path open all the way outside.

Reference Hint

Relief piping from a rupture disc must remain unobstructed so the vessel always has a path to relieve pressure.

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