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epa-608-type-3Recovery & Evacuationeasy

A plant operator suggests leaving the chiller's purge unit running overnight to empty the machine so the crew can open it in the morning. Why will that plan not work?

Correct Answer

A) The purge unit removes only non-condensable gas, so the charge still has to be pulled with recovery equipment

A purge unit exists to take air and other non-condensable gases off the top of the condenser and put them outside. It is built to reject a few ounces of gas at a time and it separates refrigerant back out rather than sending it away. Nothing about it removes the refrigerant charge, and using it as a recovery device would be a deliberate release. The charge comes out with certified recovery equipment, and the machine then has to reach the required level before anyone opens it.

Answer Options
A
The purge unit removes only non-condensable gas, so the charge still has to be pulled with recovery equipment
B
The purge unit removes only liquid refrigerant, so the vapor still has to be pulled with recovery equipment
C
The purge unit runs too slowly overnight, so the charge has to be pulled with recovery equipment by morning
D
The purge unit discharges into the machine room, so the charge has to be pulled with recovery equipment instead

Why This Is the Correct Answer

The purge unit and the recovery unit do opposite jobs. The purge separates non-condensable gas from refrigerant and keeps the refrigerant in the machine, while recovery equipment removes the refrigerant itself and puts it into a cylinder. Leaving the purge running would remove almost no charge, and any refrigerant it did send out would be an illegal release rather than recovery.

Why the Other Options Are Wrong

Option B: The purge unit removes only liquid refrigerant, so the vapor still has to be pulled with recovery equipment

This has the purge unit backward. It takes its suction from the vapor space at the top of the condenser and never handles the liquid charge at all.

Option C: The purge unit runs too slowly overnight, so the charge has to be pulled with recovery equipment by morning

Speed is not the issue. Even given a week the purge unit would not empty the machine, because removing the charge is not what it is designed or permitted to do.

Option D: The purge unit discharges into the machine room, so the charge has to be pulled with recovery equipment instead

Purge discharge is piped outdoors, and that routing is correct rather than a defect. The reason the plan fails is what the purge removes, not where it sends it.

Memory Technique

Purge takes out what does not belong. Recovery takes out what does.

Reference Hint

Only certified recovery equipment may remove the refrigerant charge; a purge unit removes non-condensable gas.

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