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epa-608-type-3Recovery & Evacuationeasy

To what level may a recovery cylinder be filled when refrigerant is taken out of a low-pressure appliance?

Correct Answer

B) Eighty percent of its rated capacity by weight

Recovery cylinders must be DOT approved and may never be filled past eighty percent of their rated capacity by weight. The remaining space lets the liquid expand if the cylinder warms up in a hot truck or on a sunny roof. Overfilling a cylinder is how they rupture, because liquid refrigerant is nearly incompressible and builds enormous pressure with only a small rise in temperature. The technician weighs the cylinder on a scale during recovery rather than guessing from the sound or the feel of the tank.

Answer Options
A
One hundred percent of its rated water capacity
B
Eighty percent of its rated capacity by weight
C
Fifty percent of its rated capacity by weight
D
Ninety percent of its rated capacity by volume

Why This Is the Correct Answer

The eighty percent limit leaves a vapor space so warming liquid has somewhere to expand. Because a low-pressure chiller may hold several hundred pounds of refrigerant, the technician will fill and swap several cylinders during one recovery, weighing each one on a scale so none of them passes the limit.

Why the Other Options Are Wrong

Option A: One hundred percent of its rated water capacity

Filling a cylinder completely leaves no vapor space at all. A modest rise in temperature would then create hydrostatic pressure high enough to rupture the cylinder, which is exactly what the fill limit exists to prevent.

Option C: Fifty percent of its rated capacity by weight

Half full is far more conservative than any rule requires and would waste cylinders and truck space on a large chiller job. It is not the limit written for recovery cylinders.

Option D: Ninety percent of its rated capacity by volume

The limit is set on weight, not on volume, because liquid density changes with temperature and refrigerant type. Judging fill by volume gives no reliable protection against liquid expansion.

Memory Technique

Leave room for the boom: one fifth of the drum stays empty so the liquid has somewhere to grow.

Reference Hint

Recovery cylinders must be DOT approved and filled to no more than 80 percent by weight; see 40 CFR 82.154 and DOT cylinder rules.

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