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An engineered I-joist has a large hole cut through its top flange. Why is this more serious than a hole in a solid joist?

NHIE exam practice question · Structure

An engineered I-joist has a large hole cut through its top flange. Why is this more serious than a hole in a solid joist?

  • AI-joists cannot be repaired once they are cut
  • The flanges carry the bending forces almost entirely
  • CI-joists are always installed in bearing walls
  • DThe web is the only structural part of an I-joist

Explanation

Understanding the question

An engineered I-joist is an efficient shape precisely because it puts material only where the forces are. Bending produces compression along the top and tension along the bottom, and the flanges — narrow strips of solid or laminated lumber — carry nearly all of it. The thin OSB web between them carries shear and holds the flanges apart at a fixed distance. Cutting the top flange therefore severs the compression member of the assembly at that point, which is categorically different from boring a hole in a solid joist, where the material is continuous and a properly placed hole in the middle third removes lightly stressed fibre. Manufacturers permit holes in the web within published size and location limits and prohibit any cut, notch or hole in a flange, which is why this finding is reported and referred rather than measured against solid-lumber rules.

Why the correct answer is correct

The flanges carry almost all the bending force, with the web resisting shear and holding them apart. Cutting a flange removes the member doing the structural work, whereas a solid joist has continuous material and tolerates correctly placed holes.

Background

Engineered I-joists concentrate bending resistance in the flanges and shear resistance in the web. Manufacturers publish hole charts permitting web penetrations within limits and prohibit any notching, cutting or drilling of flanges.

Flanges Bend, Web Shears

Flanges Bend, Web Shears. Holes belong in the web and never in the flange — the flange is the part doing the lifting.

Exam tip

Do not apply solid-lumber notching and boring rules to engineered lumber. The exam tests whether you know they are governed by the manufacturer's tables instead.

Common mistakes

  • Applying solid-joist hole rules to engineered lumber
  • Treating a flange cut and a web hole as equivalent
  • Assuming a cut I-joist can only be replaced

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