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epa-608-type-3Purge Units & Leak Controleasy

Water is weeping from the joint where a chiller's waterbox cover bolts to the tube sheet. What kind of leak is that, and what does it require?

Correct Answer

C) A water side leak that is repaired without recovering the charge from the machine

The waterbox is on the chilled water side of the machine. Its cover gasket separates water from the outside of the tube sheet, not water from refrigerant, so a weep there loses water rather than refrigerant and the refrigerant circuit is never opened when the cover comes off. The water side is isolated and drained, the gasket is replaced and the box is refilled. None of the recovery or leak repair provisions is triggered by that work.

Answer Options
A
A refrigerant leak that has to be logged and repaired inside the period the rule allows
B
A refrigerant leak that requires the charge to be recovered before the cover comes off
C
A water side leak that is repaired without recovering the charge from the machine
D
A water side leak that still requires the shell to be evacuated before the bolts are touched

Why This Is the Correct Answer

The refrigerant circuit of a chiller ends at the tube sheet and the shell. A waterbox cover gasket is a water joint, so replacing it does not open the appliance and does not require recovery. Knowing where the refrigerant boundary lies is what tells a technician which jobs carry the refrigerant rules with them and which do not.

Why the Other Options Are Wrong

Option A: A refrigerant leak that has to be logged and repaired inside the period the rule allows

Nothing about a water weep involves refrigerant, so it does not enter the leak repair provisions or the owner's refrigerant records.

Option B: A refrigerant leak that requires the charge to be recovered before the cover comes off

The charge stays in the machine. Removing a waterbox cover exposes the tube ends and the water side, not the refrigerant space.

Option D: A water side leak that still requires the shell to be evacuated before the bolts are touched

Evacuating the shell for a water side gasket would be a day of unnecessary work and would put the charge into cylinders for no reason.

Memory Technique

Tube sheet is the border. Refrigerant on one side, water on the other, and the rules live on only one of them.

Reference Hint

Section 608 requirements attach to opening the refrigerant circuit; waterbox and water side work does not open it.

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