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epa-608-type-3Purge Units & Leak Controlhard

What pressure limit applies when nitrogen is used to raise the pressure inside a low-pressure appliance for leak testing?

Correct Answer

C) No higher than ten psig

A low-pressure machine is not built like a high-pressure system. Its shell is designed for pressures near atmospheric and it is protected by a rupture disc that lets go at a low setting. Pressurizing it the way a technician would pressurize a split system would burst the disc and dump the entire charge outdoors. When nitrogen is used to bring a low-pressure machine above atmospheric pressure so leaks can be found, the pressure is raised slowly with a regulator and kept to a low ceiling well under the relief device setting.

Answer Options
A
No higher than one hundred fifty psig
B
No higher than forty-five psig
C
No higher than ten psig
D
No higher than two hundred psig

Why This Is the Correct Answer

Ten psig is the accepted ceiling for pressurizing a low-pressure appliance during leak testing. It is high enough to push refrigerant or bubbles out through a leak so the leak can be found, and it stays safely below the rupture disc setting on these machines. Nitrogen must be fed through a regulator, never straight off the cylinder.

Why the Other Options Are Wrong

Option A: No higher than one hundred fifty psig

That is a pressure typical of nitrogen leak testing on a high-pressure system. Applying it to a low-pressure chiller would rupture the relief disc and release the entire refrigerant charge, and could damage the shell itself.

Option B: No higher than forty-five psig

Forty-five psig is still far above what the shell and relief device on a low-pressure machine are built to take. It would burst the rupture disc well before the technician finished setting up.

Option D: No higher than two hundred psig

Two hundred psig belongs to high-pressure and very high-pressure equipment. On a low-pressure chiller it is a dangerous pressure that would violently release the relief device.

Memory Technique

Ten for the low ten: low-pressure machines get ten psig, not the hundred fifty you would use on a split system.

Reference Hint

Low-pressure appliances are pressurized to no more than 10 psig for leak testing, using regulated nitrogen and staying below the rupture disc setting.

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