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epa-608-type-2Leak Detection & Repairhard

A water cooled condensing unit loses charge steadily but no oil stain or detector reading can be found anywhere on the machine or its piping. What should the technician suspect about a tube failure in the condenser bundle?

Correct Answer

A) Refrigerant is passing into the condenser water and leaving at the tower

On a high-pressure machine the refrigerant side of a water cooled condenser sits well above the pressure in the water circuit, so a failed tube lets refrigerant cross into the water rather than the other way round. The refrigerant is carried to the cooling tower and released there, which is why nothing shows at the machine. Sampling the water or testing the air at the tower is how the leak is confirmed.

Answer Options
A
Refrigerant is passing into the condenser water and leaving at the tower
B
Water is being drawn into the refrigerant circuit through the failed tube
C
The loss is going into the compressor oil and will return when it warms
D
The refrigerant is condensing inside the tube and cannot leave the shell

Why This Is the Correct Answer

The condenser's refrigerant side runs at high pressure while the water circuit runs at a fraction of that, so refrigerant crosses into the water through any failed tube. It is then carried away and released at the cooling tower, leaving no trace at the unit itself. That direction of flow is the opposite of what happens on a low-pressure machine, where the refrigerant side sits in a vacuum and water is drawn inward.

Why the Other Options Are Wrong

Option B: Water is being drawn into the refrigerant circuit through the failed tube

Water moves into the refrigerant circuit only when the refrigerant side is the lower pressure, which is the low-pressure chiller case rather than this one.

Option C: The loss is going into the compressor oil and will return when it warms

Refrigerant dissolved in oil comes back out as the system operates. It does not account for a charge that keeps disappearing month after month.

Option D: The refrigerant is condensing inside the tube and cannot leave the shell

Condensation inside the tubes is normal operation of a condenser. Nothing about it removes refrigerant from the circuit.

Memory Technique

Pressure decides direction. The high side always pushes into the low side, water circuit included.

Reference Hint

On a high-pressure water cooled condenser, a failed tube passes refrigerant into the water, which releases it at the tower.

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More epa-608-type-2 Questions

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