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epa-608-type-2Leak Detection & Repaireasy

A leaking joint on a commercial system has been brazed and the technician now has nitrogen, a vacuum pump and the refrigerant charge available. In what order should those three steps be carried out?

Correct Answer

A) Pressure test with nitrogen, then evacuate, then weigh in the charge

The pressure test comes first because a failed joint should be found while the system is still open and empty, when correcting it costs nothing but time. Evacuation follows, to pull out the nitrogen along with the air and moisture that came in during the repair. The charge goes in last. Any other order either puts refrigerant into a system that has not been proven tight or breaks a vacuum that was just achieved.

Answer Options
A
Pressure test with nitrogen, then evacuate, then weigh in the charge
B
Evacuate first, then weigh in the charge, then pressure test with nitrogen
C
Weigh in the charge, then pressure test with nitrogen, then evacuate
D
Evacuate first, then pressure test with nitrogen, then weigh in the charge

Why This Is the Correct Answer

Testing with nitrogen before evacuating means a bad joint is discovered while the system holds nothing of value and can be reopened at once. Evacuation then removes the nitrogen, the air and the moisture together and leaves the system dry. Charging last means refrigerant only ever enters a system that has already been proven tight and dry.

Why the Other Options Are Wrong

Option B: Evacuate first, then weigh in the charge, then pressure test with nitrogen

Charging before any pressure test puts refrigerant into a system that may still be leaking, and a failed joint then has to be recovered all over again.

Option C: Weigh in the charge, then pressure test with nitrogen, then evacuate

Charging first and testing afterward means the nitrogen would be added on top of a refrigerant charge, producing a mixture that has to be recovered rather than released.

Option D: Evacuate first, then pressure test with nitrogen, then weigh in the charge

Evacuating and then pressurizing with nitrogen throws away the vacuum, forcing a second evacuation before the system can be charged.

Memory Technique

Test, dry, fill. Three words in the only order that does not make you do it twice.

Reference Hint

After a repair: nitrogen pressure test, then evacuation, then weigh in the charge.

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