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epa-608-type-1Safety & Service Practicemedium

A technician starts a recovery machine on a small appliance while the valve on the receiving cylinder is still closed. What is the hazard in letting that continue?

Correct Answer

D) Discharge pressure climbs with nowhere to go, which can damage the machine or burst a hose

A recovery machine is a compressor with an inlet and an outlet. Close the outlet and it keeps pumping into a dead end, so discharge pressure rises fast. Certified machines carry a high pressure cutout that should stop them, but a cutout is a protective device rather than an operating procedure, and hoses and fittings are the weakest point in the path. The correct sequence is to open the cylinder valves first, confirm the path is clear, then start the machine, and to listen for the machine cutting out as a sign that something downstream is closed.

Answer Options
A
The machine draws air backwards through its discharge and contaminates the appliance
B
The appliance is pulled into a deep vacuum that damages its compressor windings
C
The machine's oil is forced out through the low side and into the appliance circuit
D
Discharge pressure climbs with nowhere to go, which can damage the machine or burst a hose

Why This Is the Correct Answer

With the cylinder valve shut the machine has no discharge path, so pressure climbs on the outlet side until either the high pressure cutout stops the machine or something in the line gives way. Hoses and their fittings fail before the machine does, which sprays oil and refrigerant. Opening the cylinder valves before starting removes the problem entirely.

Why the Other Options Are Wrong

Option A: The machine draws air backwards through its discharge and contaminates the appliance

The machine's own check valves and its running compressor prevent flow backward, and the problem here is on the outlet side rather than the inlet.

Option B: The appliance is pulled into a deep vacuum that damages its compressor windings

The appliance side will not reach a deep vacuum because the machine stalls or cuts out on high discharge pressure long before that happens.

Option C: The machine's oil is forced out through the low side and into the appliance circuit

Oil migrates with refrigerant flow and there is no flow while the outlet is closed. The pressure rise is what causes damage in this situation.

Memory Technique

A pump against a shut valve has only one way to express itself.

Reference Hint

Open the recovery cylinder valves before starting the machine, since a closed discharge path drives pressure up until something fails.

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