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epa-608-type-1Recovery Requirements & Techniqueseasy

As refrigerant from a string of small appliances collects in a recovery cylinder, what fill limit applies to that cylinder?

Correct Answer

D) It may be filled to eighty percent of its rated capacity measured by weight

Recovery cylinders are filled by weight and must not exceed eighty percent of their rated capacity. The empty space above the liquid gives the refrigerant room to expand as the cylinder warms. A cylinder filled liquid full has nowhere to expand, and a modest rise in temperature can generate enough hydraulic pressure to rupture it. Technicians track this with a scale under the cylinder, not with a pressure gauge, and stop at the eighty percent mark.

Answer Options
A
It may be filled until the internal pressure reaches the cylinder's service pressure rating
B
It may be filled to ninety percent of its rated capacity measured by weight
C
It may be filled to its full rated capacity as long as it is kept below one hundred degrees Fahrenheit
D
It may be filled to eighty percent of its rated capacity measured by weight

Why This Is the Correct Answer

The eighty percent limit is a liquid expansion safeguard. Refrigerant expands as it warms, and the vapor space left above the liquid absorbs that expansion. Filling by weight on a scale is the way to observe the limit, since pressure alone gives no indication of how full the cylinder actually is.

Why the Other Options Are Wrong

Option A: It may be filled until the internal pressure reaches the cylinder's service pressure rating

Pressure does not indicate fill level in a cylinder holding both liquid and vapor. A nearly empty and a nearly full cylinder at the same temperature read almost the same pressure.

Option B: It may be filled to ninety percent of its rated capacity measured by weight

Ninety percent leaves too little vapor space and is not the recognized limit. The number to remember for recovery cylinders is eighty.

Option C: It may be filled to its full rated capacity as long as it is kept below one hundred degrees Fahrenheit

A full cylinder is dangerous at any storage temperature, and the hundred degree figure has no standing here. Cylinders are also kept below one hundred twenty-five degrees Fahrenheit as a separate storage precaution.

Memory Technique

Leave the top fifth empty so the liquid has somewhere to go when the truck gets hot.

Reference Hint

40 CFR 82.166 and DOT cylinder practice: recovery cylinders are filled to no more than eighty percent of rated capacity by weight.

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